IML FOAM
In-Mould Labeling Foam - Antistatic Foam
Stock Code: 3 KDA75 07 0001
The Antistatic IML Sponge, the most critical contact point of static charging apparatus, is a special semi-conductive material resistant to high voltage. By distributing the energy from the static charging generator homogeneously across the surface of the label, it ensures perfect adhesion in in-mold labeling (IML) processes.
SHARE:
GENERAL INFORMATION
These semiconductor sponges, specially produced by Puls Elektronik, offer a professional solution not only for Puls devices but for all static charging applications in the industry. IML sponges act as a "soft conductor" between the static charging bar or pin and the label.
Thanks to its structure resistant to puncturing under high voltage, it has a very long service life when the correct physical conditions are provided and usage rules are followed. Since it creates electrostatic interlocking without applying mechanical pressure during the placement of the label into the mold, it damages neither the label nor the mold.
ADVANTAGES AND USAGE AREAS
Homogenous Charging: Thanks to its semi-conductive structure, it transmits voltage by spreading it across the sponge surface rather than from a single point; this ensures the label fits smoothly into the mold as if "adhesive were applied."
Flexible and Durable: It is flexible enough to adapt to the speed of robotic arms and mold geometry, ensuring long-term operational stability.
Mark-Free and Clean: Unlike mechanical grippers, it leaves no physical marks or residue on the material, preserving the aesthetic quality of the product.
Optimized Surface Contact: The specialized sponge structure provides maximum surface contact even on complex or uneven label shapes.
Usage Areas:
- IML Robots: At the front end of robotic arms that place labels into injection molds for precise positioning.
- Manual Charging: Safe and efficient static transfer in manual in-mold labeling processes.
- Labeling Lines: Any film and paper application that needs to be charged with static electricity for temporary bonding.
- Clean Rooms: Effective particle trapping in dust collector wall applications to maintain sterile environments.
Dimensions :
1200x1000x10mm
Operating Voltage :
0-20KV. DC. Nominal. 12KV
Ambient Humidity :
%50-60RH. Max. performance
Amblent Temperature :
Max. 60ºC
