SPECIAL TYPE LOAD CELL
Overload Limiter for Cranes and Elevators
Stock Code: 5 03 HG
The Overload Limiter (Overload Guard) is designed to keep lifting systems, such as cranes and elevators, within safe capacity limits to prevent mechanical damage and accidents. Additionally, it offers an effective solution for the precise tension adjustment of cables or ropes between two poles.
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GENERAL INFORMATION
In today's industry, the safe operation of cranes and elevators is of critical importance both in terms of occupational safety and legal requirements. Since accidents occurring in such equipment are extremely difficult to compensate for, the Overload Limiter forms the heart of the system. Designed to adapt to different rope diameters and load capacities, this system can be easily mounted to the dead-end (fixed) connection point of the rope without cutting or breaking it. Thanks to the high-precision load cell integrated within, it senses the weight and operates with a high accuracy range of 1% to 5%. The system, which is calibrated based on weighing scale logic after installation, protects the machinery by halting the lifting process once the values entered into the control unit are exceeded.
ADVANTAGES AND USAGE AREAS

High Safety and Precision: With load cell-based measurement technology, it provides protection with a 1-5% accuracy rate, making it much more precise than its counterparts.

Fast and Easy Installation: Since it is mounted without the need to cut the rope or disrupt its structure, it provides significant savings in labor and time.

Dual-Stage Control: Two different load values can be defined in the system. The first set point can be used as a "Warning" and the second as a "System Stop" (Blocking) to increase operational efficiency.

Wide Capacity Compatibility: Customizable body structure for different wire rope diameters and load limits.

Legal Compliance: Fully meets occupational safety standards and legal requirements in developed countries.

General Application Areas:

  • Overhead cranes and gantry cranes.
  • Freight and passenger elevators.
  • Wire rope hoisting mechanisms.
  • Point-to-point rope/cable tension measurement and securing applications.
Accuracy Class :
1 - 5 %
Maximum Capacity :
1 - 20 t
Minimum Dead Load :
 0 %CN
Rated Output :
CN 1 mV/V
Zero Balance :
<±1 %CN
Temperature Effect on Zero :
<±0,014 %CN / 5 0C
Temperature Effect on Output :
<± 0,0085 %CN / 5 0C
Compensated Temperature Range :
-10/+40 °C
Temperature Range, Safe :
-30/+70 °C
Maximum Safe Overload :
EL 150 %°C
Breaking Load :
Ed 300 %°C
Excitation :
5 - 15 V
Input Empedance :
RLC 395±30 Ω
Output Empedance :
RO 350±3 Ω
Insulation Resistance :
Ris >1000 MΩ
Load Cell Body :
Nickel plated alloy steel
Environmental Protection :
IP67
Approval :
CE
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OUR ALTERNATE PRODUCTS

Puls Electronic’s LPF Series, featured within its rich product range, offers flexible solutions for crane safety and load tracking with various load cell price list options that cater to different technical needs and budgets.